Combining lean manufacturing with Six Sigma quality assurance creates a one-two punch that can transform results in any manufacturing environment. Lean Six Sigma That Works is filled with detailed, practical processes that let readers leave the conference room, and get right to work. Clear and simple, it's an ideal guide for both seasoned professionals and those implementing their first lean sigma project. The book offers a step-by-step improvement strategy, plus an understanding of:

* cost, cash flow, materials velocity, lead time, balance, waste, and non-value-added processes * value stream mapping and the DMAIC process for solving problems and improving quality profitability * how every form of waste impacts customer satisfaction and the bottom line * and much more.

A strong and sensible combination of the "why" and the "how," Lean Six Sigma That Works offers a clear path to high quality, customer loyalty, and indisputable results....

"The one and only reason to go lean is to make more money", says Bill Carreira. Lean Manufacturing That Works is the first book to bring all the principles of lean manufacturing to where they're needed most: the shop floor and the people supervising daily operations. Engagingly written and easy to put to work, the book features essential tools that can help streamline operations in any manufacturing environment.Section 1 presents a thorough overview of lean, with discussions of: cost and cash flow; velocity and lead time; what waste is and how it affects both profit and customer satisfaction; how to quantify opportunities to become more profitable; and how to use lean manufacturing to both complement and implement business strategy.Section 2 gives step-by-step, dollar-by-dollar guidance on creating a lean process at virtually any manufacturing company, from laying out processes to transitioning and training employees. There is also valuable insight on establishing metrics and ensuring continuous improvement. Gaining specific, practical knowledge with every page, the reader will move effortlessly through the book and return to the shop floor with a workable plan for cutting waste and boosting profits....